UNSCRAMBLER

  • Maharshi automatic bottle unscrambler is the GMP standard machine to provide the loading solution for any shape and size of empty container on to the packing line conveyor in the upright position in correct orientation.
  • It is completely designed as per the size and shape of the bottles and jars. The speed of the machine varies with the shape and size of the containers.
  • Changeover from one size of the container to another is very easy and simple. It can work with any shape like round , oval square etc.
  • The speed goes upto 300BPM depending on the size and shape. It is custom designed, so no changeoverprarts with the change in bottle result-ing in making the changeovers easy and fast.
  • Machine chassis is built on complete stainless steel 304. The contact parts with the bottles are made with such a design that prevents scratches or any Kind of damage on the bottle.
  • Machine is with touchscreen HMI which helps an operator to quickly change all the parameters for the changeover with touch of a button. machine comes with acrylic safety guard. Unscrambler works with all kinds of bottles such as PET, HDPE, TIN etc, of any shape.

SALIENT FEATURES

  • No changeover parts at bottle changing which provides minimum time for bottle change.
  • Robust and vibration free construction.
  • High Speed and fully Automated.
  • Low noise level at higher speed.
  • Arrangement for ionized air cleaning can be provided.
  • Optional PLC & Touch Screen HMI can be provided with recipe management.
  • Contact parts are resistant to flaking, chipping, scuffing so will not cause any cosmetic damage to containers.

OPTIONAL FEATURES

  • Elevator speed control sensor.
  • Auto feedback of speed from feeling machine at every minute.
  • Acrylic or Polycarbonate enclosure with frame.
  • Online ionized air cleaning.
  • Accumulation conveyor of unscrambled containers.
  • Container counting.

DIMENSION

AIR JET CLEANING

Linear Air jet cleaning machine is suitable to clean bottles with the help of diving type nozzles having air & vacuum arrangement, suitable S.S. / Delrin Slat conveyor with locking arrangement with suitable driving mechanism. The machine is specially design to clean the inner area of different types of bottles before filling. Machine is compatible to handle different shape, size and materials of bottles like Moulded PET / HDPE / GLASS, etc. The Machine is smoothly run at the speed up to 60 CPM (Depends upon size of bottles.)

TECHNICAL DATA

Equipment Name / Model : 4 / 6 / 8 Head Air Jet Cleaning Machine
Cleaning Speed : Up to 60 – 100 CPM (Depending up on Product Size)
Design : Left – Right
Product Conveyor : 82 mm S.S./ Delrin Slat Conveyor, 1500 mm. Lg.
Motor for Conveyor : ‘Megha / Rotomotive’Make, 0.5 HP, 3 Phase, AC Motor
Gear Box for Conveyor : ‘Rotomotive / Bonfiglioli’ Make
Vacuum Pump : ‘Acmevac’ Make, with 0.5 or 1 HP. Motor
Motor for Vacuum Pump : ‘Crompton’ Make, 0.5 or 1 HP, 3 Phase, AC Motor
Operating Panel (Standard) : Push Button Type Operating Panel
Air Supply Inlet Connection : 12 & 6 mm. P.U. Tube & 12 to 6 mm. Reducer
Vacuum Filter : ‘Festo’ Make
In feed Bottle Sensor : Leuze / Accent, Make
Bottle Stopper : 2 Nos. (For Front & Back) Mechanical Cam Operated Bottle Stoppers
Air Pressure Regulator : SMC / Festo’ make with .” BSP. Connection & Max.Set Pressure 8.5 Kg/cm2. (Main Air Supply)
Air Preparation System / Air : SMC’ make, Part No. I-AC30-X7N50 Complete with Air Filter Combination Unit (5.0 μ), Mist Separator (0.3 μ), Micro Mist Separator (0.01 μ) & Solenoid Valve. Max. Set pressure 8.5 Kg/cm2.
Ionizer : ‘SMC’ make Ionizer operated at Max. 1 Kg/cm2 air pressure supply.
Air Pressure Switch : ‘SMC’ make digital air pressure switch,
Model: SZE 30A (F) 15E30A or Panasonic Make
Model: DP-100
No Bottle & Air Supply Control Sensor : ‘Accent / Leuze’ make Proxy Sensor
Variable Frequency Drive (VFD) : ‘Allen Bradley’ Make, 0.5 HP.

EQUIPMENT CAPACITY WITH JUSTIFICATION

Equipment Name / Model : 4 / 6 / 8 Head Air Jet Cleaning Machine
Over all Dimensions (L x W x H) : 1500 x 850 x 1250 mm.(Approx.)
Product Conveyor Operating Ht. : 900 mm (+/- 50 mm. Adjustable)
Case Dimensions (L x W x H) : 1700 x 1050 x 1450 mm.(Approx.)

INPUT SPECIFICATIONS

Container Size : Containers of 25 to 75 mm Dia. / Square / Rectangular

DIMENSION

TABLET COUNTING & FILLING

  • 100% accurate counting and filling of all standard and irregular shapes and all size of tablets, capsules, caplets, soft gets etc.
  • Perforated track and hopper are connected with vacuum for dust extraction.
  • Alarm for sensor blockage, low air, in-feed & out-feed jamming & other interlocks.
  • 100% count accuracy by means of specially designed sensor and PLC programming. Easy cleaning and change over form 1 product to another product.
  • Re-step regulated vibratory track to provide efficient, accurate & speedy traveling of tablet / capsules.
  • Camera inspection can be mounted on tracks to identify broken tablet.

SPECIFICATION

Model : 1 / 2 / 4 Head & 12 Tracks
Counting & Filling Speed : 19998 – Tablets or Capsules/Bottles Up to 30 BPM (Depends up on Tablet/Bottles size & Filling Counts)
Over all Dimensions : 2000 x 1500 x 1750 mm (Approx.)(L x W x H)
Round Bottle : 25 to 85 mm. Dia. Round Bottle
Bottle : Variable
Storage Hopper Cap : Size: 420 x 535 x 300 DEEP. (Cap. 38 Ltrs. Approx.) (1 No.)
Vibratory Track : 12 Tracks
Pneumatic Gates& Sensors : Pneumatic Gates 12 Nos. with Sensors
Output Funnels : 1 Nos.(Head)
Operating Console (Touch Screen HMI PLC) : Proface / Panasonic’ Make Touch Screen HMI with Inbuilt Digital Counter with on line Speed Display & ‘Fatek’ Make PLC.

SPEED

SR NO MACHINE TYPE SPEED
1 Single Lead 30 BPM
2 4 Head Pick and Place 60 – 80 BPM
3 6 Head Pick and Place 80 – 120 BPM
4 8 Head Pick and Place 120 – 150 BPM
5 10 Head Pick and Place 150 – 200 BPM

DIMENSION

DESICANT FEEDER

Automatic Single head Desiccant feeder suitable to feed desiccant from roll form fed to cutting station by side gripping belts, cutting with reciprocating knife with the help of stepper motor, sensor to insert sachet in bottle at the speed of up to 60 BPM per min.

SALIENT FEATURES

  • This machine is used for insertion of Desiccant in pouches which comes in roll form.
  • PLC controlled machine with touch screen HMI.
  • S.S.304 and Aluminum construction.
  • Stepper motor and photoelectric sensor accurate operation.
  • Height adjustment to use different size of bottles.
  • Speed up to 80 CPM.
  • Tool less adjustment.
  • No desiccant machine stop.
  • Alarm for low desiccant.
  • Desiccant in canister with special design machine can also be offered.

TECHNICAL DATA

Model : Single Head
Desiccant Feeding Speed : Up to 60 – 100 BPM. (Depending up on Bottle Size)
Design : Left – Right
Product Conveyor : 82 mm S.S. / Delrin Slat conveyor of 1500 mm. Length.
Desiccant Feeding Sponge Belt : 2 Nos. Timing Sponge Belt & Pulley Assy.with Stepper Motor Drive for Desiccant Feeding
Pneumatic Cutter Assy : S.S. Cutter Blade with ‘Janatics’ Make Pneumatic Cylinder & Valves
Guide Rollers : Nylon Guide Roller with Brg. & Nylon Adjustable web guide
Electronic Counter : In –Built in PLC
Operating Panel (Touch Screen HMI & PLC) : ‘Fatek’ Make PLC with ‘Proface / Panasonic’ Make Touch Screen HMI
Bottle Stopper : 2 Nos. Pneumatic Bottle Stopper with ‘Festo / Janatics / JMC’ Make Cylinders & Valves
Conveyor Drive Motor : ‘Megha / Rotomotive’ Make 0.5 HP., 3 Phase AC. Motor
Gear Box : ‘Rotomotive / Yash’ Make
AC. Drive (VFD) : Allen Bradley Make, 0.5 HP
No Bottle No Feed Sensor @ infeed : “Autonics / Wenglor” Make Sensor
Bottle Jamming Sensor @ infeed / outfeed : “Autonics / Wenglor” Make Sensor
Desiccant Marking Sensor : “Banner / Wenglor” Make Sensor

DIMENSIONS

Desiccant Feeding Speed : Up to 60 – 100BPM.(Depending up on Product Size)
Over all Dimensions (L x W x H) : 1500 x 850 x 1250 mm.(Approx.)
Machine Operating Ht. : 850 (+/- 50 Adjustable) mm.
Case Dimensions (L x W x H) : 1700 x 850 x 1750 mm (Approx.)

INPUT SPECIFICATIONS

Container Size : Round Containers of 25 to 85 mm Dia

DIMENSION

PICK & PLACE CAPPING

  • Maharshi multi head automatic pick and place rotary screw capping machine is a capping machine which can accommodate almost all the screw caps of different size and different diameter. It is a cGMP complying, compaet and modular model.
  • Machine is tailored design as per the sizes of cap and requirements of speeds. Machine comes in range of model, starting from 4 head , 6 head , 8 Head and 10 head depending on the requirement of the speed.
  • Output speed is starting from 60BPM can go up to 150BPM depending on size of the bottles and cap
  • Depending on types of screw-caps, machine comes with vibratory cap feeder or mechanical cap orienter.
  • Elevator along with the machine also can be provided for higher speed and bigger storage of the caps.

SALIENT FEATURES

  • 1 motor synchronises the conveyor along with the star wheel, turret and feed screw.
  • Hysteresis clutch head provides precise control on cap tightening
  • 2 cam systems for precise cap pick up and cap screwing
  • No bottle, No cap
  • Automatic on/off  for cap feeder
  • All components are CE certified
  • Machine construction in Stainless Steel Finish
  • Infeed and Exit star Wheel with Overload Clutch System to avoid Bottle breakage
  • Cap Elevator Feeder with Variable Speed System for Feeding control of caps.
  • Minimum Change Over and Setting time.

SPEED

SR NO MACHINE TYPE SPEED
1 Single Lead 30 BPM
2 4 Head Pick and Place 60 – 80 BPM
3 6 Head Pick and Place 80 – 120 BPM
4 8 Head Pick and Place 120 – 150 BPM
5 10 Head Pick and Place 150 – 200 BPM

DIMENSION

INDUCTION SEALING

  • Automatic Induction Cap Sealing machine suitable for various bottles having vari speed product Conveyor, S.S. Chasis as per GMP having capacity Up to 60-80 BPM (Depending upon bottle and Cap size).World over, round the clock, these sealers have performed continuous duty operations in various industrial applications.
  • Ease of operation and reliable performance is what makes this system most preferred by factory managers and packaging engineers.
  • With over 20 years experience in the packaging industry, our R&D team has many opportunities to apply Induction Sealing technology for various container shapes and sizes. As a result, customers can choose from a standard flat sealing head, tunnel sealing head or a custoized sealing head for almost any closure design including CRC caps, Dome caps, Sports caps, Snap-On caps etc.
  • If you have a product filled in a container NO MATTER WHAT SHAPE & SIZE, WE WILL SEAL IT at your desired line speeds.
  • This machine is designed to fit into most production lines without making modifications. The built-in castors provide added mobility to be moved from one line to another.

FEATURES

Movable : The machine is mounted on a wheel based unit, which provides added mobility. This makes it easy for line relocation.
Saves Power : Latest Solid State semiconductor technology ensures reliability. It has more than 90% power conversion efficiency; therefore less power is required.
Safety/Protection Alarms : Built in protection circuitry for Over Current / Over Voltage All this comes at NO EXTRA COST. It is provided as a regular feature in all our equipments.
Versatile : Ultra modern sealing head. Seals from 20 – 120mm in same sealing. No need to swivel or turn the sealing head for larger neck diameters.
Flexibility : Small diameter caps and big diameter caps can be sealed at the same line speed offering packagers higher efficiency and productivity. This also reduces operator error by maintaining common sealing line speed.
Assured Quality : The ultra modern sealing head ensures center wax melt in medium and large diameter caps without compromising lines speeds.
Smart Performance : In this Ultra modern sealing head even if the bottle travels off center of the sealing head by 5 – 7mm it still delivers a perfect seal. This feature takes care of operator errors.
Sealing head movement Standard : 350 mm
Special : As required by the customer

TECHNICAL DATA

Modal : Induction Cap Sealer
Sealing capacity / Speed : 60 – 100 BPM (Depending up to on bottles & cap size)
Product Conveyor (Optional) : Delrin Slat Conveyor of 1500 mm Lg.
Sensors : Proximity & Inductive sensors
Rejection System : ‘Leuze’ Make, Rejection Sensor & Pneumatic Rejection System With Cylinder & Valve (Festo / Janatics Make)
Conveyor Drive Motor (L x W x H) : ‘Megha / Rotomotive’ Make, 0.5 HP., 3 Phase AC.Motor
Gear Box : ‘Rotomotive / Yash’ Make,
AC. Drive (VFD) : ‘Allen Bradley’ Make, 0.5 HP.
Power output : 2.5 KW Approx.

EQUIPMENT CAPACITY WITH JUSTIFICATION

Modal : Induction Cap Sealer
Sealing capacity / Speed : 60 – 100 BPM (Depending up on bottles size)
Cap Size : 20 to 120 mm Dia.
Over all Dimensions (L x W x H) : 1500 x 650 x 1700 Ht. (Approx.) with Conveyor

DIMENSION

LABELLER

STANDARD FEATURES

  • This model is used for Full / Partial Wrap Around Labelling on different size of round and other shape of containers. The unique feature of this machine is ‘No change parts required for different dia. of containers’ hence the down time is very less for change over.
  • The machine operates at the speed of 100 – 200 – 300 containers/min. (depending upon the label length). Separate drives for conveyor, wrap around and space creator is useful for precise labelling in case of multi-product with different label size. For dedicated product line, single POT speed synchronization is also available.
  • For wrap around labelling on rectangular & other shape of bottles /jars, various types of Rotary labellers are offered depending upon output capacity required.

TECHNICAL DATA

Speed : 100/200/300 BPM
Label Length : 8 to 300mm.
Label Height : 95/125/225/(std.) above 225mm (optional)
Dispenser Meter : Stepper/Servo
Stop Tolerance : +/- 0.5 to 0.75mm (servo)
Accuracy on dispenser : 0.75 to 1.00mm (stepper)
Roll Dia : 350mm std. & 550mm (optional)

AUTOMATION FEATURES

  • Vision System For OCV / OCR with Barcode & Pharmacode
  • Missing Label Detection with Auto Rejectio
  • Safety Cabinet with all the Interlock
  • Thermal Inkjet ( TIJ )
    • Coding with Ink Cartridge
    • Coding in various languages,Fonts & Logos possible
    • Tower / Vertical printing is possible
  • Industrial PC for receipe management & Display of Barcode / Vision System
  • Low Level Label Roll Ending Alarm

JET PRINTER

  • Uses the HP Technology
  • can Print up to 12.5 mm Ht.
  • Capable to print any number of lines using the Windows True Type fonts within 12.5 mm.
  • Can print logos
  • Can print Date & Time
  • Optionally can be transferred by USB port / Ethernet.
  • Internal sensor for sensing of cartons.

Notice : THIS PRINTER IS SUITABLE FOR AUTOMATION FEATURES : UNVARNISH LABELS

DIMENSION

TABLET COUNTING AND FILLING LINE