Rotary Bottle Unscrambler Machine
Automatic Air Jet Cleaning Machine
Tablet Counting & Filling Machine
Desiccant Feeder Machine
Automatic Linear Capping Machine
Induction Sealing Machine
Wrap Around Labelling Machine
Rotary Bottle Unscrambler Machine
Automatic Rotary Bottle Unscrambler
Discover Maharshi’s automatic rotary bottle unscrambler machine, designed to streamline your bottle handling process. Our bottle unscrambler machine is engineered to automatically feed round bottles from the hopper through an elevator onto the production conveyor in an upright position.
Versatile Compatibility For Diverse Packaging Needs
Our versatile bottle unscrambler is suitable for PET, HDPE bottles of various round shapes and sizes. This automatic bottle unscrambler comes with changeable parts, such as a Nylon disk suitable for different bottle diameters. This enhancing machine’s adaptability for diverse packaging requirements.
Automated Operation For Seamless Production
This rotary unscrambler boasts a stainless-steel round hopper equipped with a plastic disc featuring strategically positioned slots tailored to the bottle’s dimensions. To ensure optimal bottle orientation, this round bottle unscrambler machine incorporates a sophisticated bottle conveying track and a reliable bottle orientation device.
Bottle Unscrambling Speed
Our rotary bottle unscrambler machine can operate at speed of up to 80 bottles per minute. (depending on the container size and shape).
Tailored Solutions For Bottles Across Industries
Our automatic PET bottle unscrambler is tailored for industries such as food and beverages, pharmaceuticals, cosmetics, personal care, chemicals, agrochemicals, nutraceuticals, and more.
Elevate your packaging operations with our cutting-edge round bottle unscrambling solution.
Automatic Air Jet Cleaning Machine
Advanced Air Jet Cleaning Machine With Inverter Technology
Our advanced air jet cleaning machine with inverter technology is designed for fast and effective cleaning. Our automatic inverter type air jet round bottle cleaning machine is tailored to accommodate various sizes of round bottles.
The fundamental working principle involves the inverted positioning of individual bottles, subjected to a sequence of high-pressure air jets for thorough and efficient cleaning.
Versatile Air Jet Cleaning Machine For Various Surface Types
This versatile air jet cleaning machine is suitable for different bottle types and materials. The Bottle Cleaner Machine is perfectly designed to clean a wide range of containers, including glass, plastic, PET, HDPE, LDPE bottles, jars, and more, offering precision air jet cleaning solutions.
High-Speed Air Jet Cleaning Machine
The machine boasts an impressive output speed of up to 150 units (depending upon the product size), accommodating container sizes ranging from 25mm to 75mm, allowing flexibility based on diameter and width specifications.
Advanced Inverter Technology And GMP Compliance
Automatic air jet cleaning machine boasts an inverter crafted from nylon, shielded by a resilient S.S. cover. Compliant with good manufacturing practices (GMP) standards, our air jet bottle cleaning machine includes a vacuum cleaner blower system, ensuring a clean and contamination-free environment during the bottle cleaning process.
Bottle Cleaning Machine With Ionized Air Technology
For exceptional cleaning results, an ionizer is integrated within the machine, delivering ionized air cleaning. This advanced feature ensures thorough and effective cleaning.
The maharshi fully automatic inverter-type air jet round bottle cleaning machine offers a powerful and efficient solution for your bottle cleaning needs.
Tablet Counting & Filling Machine
High-Precision Automatic Tablet Capsule Counting And Filling Machine
Our automatic tablet capsule counting and filling machine is fully electronic channel counter, meticulously designed to flawlessly count and fill tablets, capsules, and soft gels into bottles, at high speeds.
Designed for accuracy, speed, and efficiency, our automatic tablet counting and filling machine ensures seamless tablet capsule counting and precise filling.
Effortless Tablet/capsule Handling
Experience seamless automation – simply load your tablets/capsules into the overhead hopper, tablets/capsules are automatically channelled through a series of vibratory tracks – available in 12 or 24 tracks – each meticulously equipped with vibrators. This ingenious setup guides tablets/capsules into a single lane on each track, streamlining the process for unparalleled precision.
Accurate Tablet/Capsule Counting For All Shapes And Sizes
Achieve 100% tablet/capsule counting accuracy and seamless filling for a wide range of standard and non-standard shapes, sizes, and types of tablets, capsules, caplets, and soft gels using advanced sensor technology and strategically positioned gate mechanisms.
As tablets/capsules flow through the tracks, our sensors detect and calculate each individual tablet/capsule with remarkable accuracy. The pneumatically operated funnel directs the accurate tablet/capsule count into the bottles, ensuring precise tablet/capsule filling for each bottle.
High-Speed Tablet/Capsule Filling
Whether you need a tablet counting machine, capsule filling machine, or both, our solutions cater to your specific needs. Our high-speed tablet filling machine can count and fill up to 82,998 tablets or capsules, reaching speeds of 30 to 120 bottles per minute. for a 60-count. (Depending on Tablet / Bottle size & filling counts).
Customizable Tablet/Capsule Filling Machine For Diverse Production Needs
Tailoring to your production requirements, our tablet filling machine offers customizable fill heads, ranging from 1, 2, and 4 heads. This adaptability allows you to optimize production speeds according to your preferences. Furthermore, our PLC programmed counter, combined with advanced sensors, ensures a 100% accurate tablet count.
Seamless Operations With Automated Tablet/Capsule Filling Systems
Our automatic tablet counting and filling machine features a perforated track and hopper with vacuum technology for efficient dust extraction, ensuring a clean and safe production environment.
For quality assurance, our machine can be equipped with cutting-edge camera inspection technology that seamlessly integrates onto the tracks, identifying broken or discoloured tablets, guaranteeing impeccable end products.
Proactive Alarm System For Seamless Tablet/Capsule Packaging
Stay ahead of potential issues with our alarm system. It alerts you to sensor blockages, low air pressure, and in-feed/out-feed jamming, effectively preventing interruptions, and ensuring seamless operations throughout the packaging process.
Advanced Tablet/Capsule Counting Solutions For Pharmaceutical Packaging
Discover our Advanced tablet/capsule counting solution tailored for the pharmaceutical packaging industry. Our tablet/capsule filler is capable of handling various bottle shapes and sizes. Our tablet/capsule counting machine has pneumatic gates equipped with sensors for precise control. Seamlessly control operations through the touch screen HMI console. Elevate your production process with Maharshi's high-speed tablet capsule counting and filling machine.
Desiccant Feeder Machine
Automatic Single head Desiccant feeder suitable to feed desiccant from roll form fed to cutting station by side gripping belts, cutting with reciprocating knife with the help of stepper motor, sensor to insert sachet in bottle at the speed of up to 60 BPM per min.
Model – Single Head
Speed – 30 / 60 / 100 BPM (Depending up on Bottle Size)
Container Size – Containers of 25 to 85 mm Dia.
Automatic Linear Capping Machine
Precision Capping Solutions For Bottles, Containers And Jars
Maharshi’s automatic linear capping machine is the ultimate solution for securely and consistently tightening pre-threaded caps on bottles, containers, and jars. This high-speed linear capping machine is designed to automate and streamline the capping or sealing process, catering to a wide range of industries.
Our linear cap applicator for different bottle sizes offers consistency and high level of precision in bottle cap application. The inline capper machine uses a linear cap tightening system to ensure the secure and consistent application of each cap.
Adaptable Linear Capper For Various Bottle Sizes And Cap Types
Our automatic linear bottle capping machine features a no change part system that seamlessly adapts to varying cap and bottle sizes and types. This adaptability allows our linear bottle capper to achieve high-speed linear cap application, enhancing your production capabilities.
Inline Capper With Cap Feeding Options
The Inline bottle cap applicator offers high-speed inline cap application. You can select from various automatic cap feeding options like vibratory cap feeder, waterfall elevator, or mechanical orientor.
High-Speed Cap Application With Our Automatic Linear Capping Machine
Maharshi’s high-speed automatic linear bottle capper is designed to operate at speeds of up to 100 BPM (depending on shape and size of bottles and caps). Its efficiency and high-speed cap application make it suitable for high-volume production lines, optimizing your packaging process. The touch screen HMI and PLC system provide enhanced control over the machine.
Secure Bottle Capping With Our Gripping Belt System
The automatic linear inline capping machine is equipped with a specialized gripping belt system. This system allows linear bottle cap sealing machine to securely grip bottles in perfect synchronization with its stainless-steel conveyor belt. This is adjustable through the variable frequency drive (VFD) providing flexibility to accommodate various bottle sizes.
Precision Cap Tightening With Roller System
A series of rollers, typically in pairs of 3 or 4, carries out the cap tightening process with precision, ensuring bottle stability and secure cap application. In the automated bottle capping process, the bottles efficiently pick the caps from the cap delivery chute.
This seamless synchronization between the bottle gripping belt and a set of rollers ensures precise and controlled cap tightening at the desired speeds.
Automatic Linear Cap Applicator Across Industries
Experience the versatility of automatic linear inline capping machine across various industries, including pharmaceuticals, food and beverages, cosmetics and personal care, distilleries, breweries, agrochemicals and more. Our high-speed bottle cap applicator can seamlessly adapt to your industry-specific needs.
Streamline the bottle capping process with our linear cap applicator and optimize your packaging processes.
Induction Sealing Machine
Automatic Induction Cap Sealing machine suitable for various bottles having vari speed product Conveyor, S.S. Chasis as per GMP having capacity Up to 60-100 BPM (Depending upon bottle and Cap size).World over, round the clock, these sealers have performed continuous duty operations in various industrial applications.
Model – Induction Cap Sealer
Speed – 30 / 60 / 100 BPM (Depending upon Pack Size)
Wrap Around Labelling Machine
Precise Wrap Around Label Placement
Our high-speed wrap around labelling machine is designed for full and partial wrap around labelling on bottles and containers of different sizes and shapes, including round containers.
With advanced digital servo technology and precise controls, our machines enable high-speed labelling, allowing you to handle large volumes of products seamlessly. Achieve impeccable packaging with our wrap around labelling machines’ precise label placement capabilities.
Increased Productivity
One of the unique features of our wrap around labelling machine is that it does not require any change parts for different container diameters. Hence, with faster label application and minimal downtime, streamlining your operations.
Our machine’s jack mechanism makes setting the label height easy, eliminating the need for tools. This tool-less operation feature ensures convenience and simplicity during operation, saving time and effort.
For dedicated product lines, our automatic wrap around labelling machine for bottles offers single pot speed synchronization, ensuring smooth and efficient labelling processes.
Digital Servo Technology
Our wrap around labeler can be equipped with digital servo technology, ensuring the highest level of accuracy even at high speeds. This technology enables precise and reliable labelling.
High-Speed Label Application
Maharshi’s high-speed wrap around labelling machine operates at a speed range of 100, 200, 300 containers per minute. (Depending on the length of the labels.)
It incorporates separate drives for the conveyor, wrap around unit, and space creator, allowing for precise wrap around label application of various products with different label sizes.
High-Precision Wrap Around Label Applicator For Diverse Shapes
To cater to wrap around labelling on rectangular and other shaped bottles or jars, we provide various attachment options based on the desired output. These attachments enhance the flexibility and adaptability of our machine, making it suitable for diverse labelling needs.
Customizable Wrap Around Labeler
Our high-speed wrap around label applicator offers versatility to accommodate a wide range of packaging needs. Whether you’re labelling bottles, containers or jars our machines can be customized to fit your specific requirements.
Our wrap around labelling machine can be integrated with an online printer, online camera inspection system, and other automation features, further enhancing its functionality and efficiency.
HMI Options For Easy Operations
We offer multiple HMI options for advanced control:
Microprocessor-based touch screen HMI with 6-step password protection with reports and with recipe management
IPC with SCADA software with recipe management
Microprocessor-based HMI with display screen and keypad
Automation Options
Our automatic labelling machine can be supplied with 21 CFR, Part 11 compliance and SCADA system integration. Additional automation features include a vision camera system for inspection of print codes, correct matter, and proper position of printing.
The camera is also suitable for 2D data matrix codes, RSS codes, OCV/OCR, barcode, and pharma code. If a label is missing on a bottle, it will be rejected by the pneumatic rejection system and collected in the S.S. rejection box.
Applications Across Industries
Discover the applications of our high-speed wrap around labelling machine across various industries, including pharmaceuticals, food and beverages, cosmetics, agrochemicals, distilleries, brewery, lubricants, and more for different types of bottles, containers, jars, tubes and more.