LOADING...

LIQUID FILLING LINE

UNSCRAMBLER

  • Maharshi automatic bottle unscrambler is the GMP standard machine to provide the loading solution for any shape and size of empty container on to the packing line conveyor in the upright position in correct orientation.
  • It is completely designed as per the size and shape of the bottles and jars. The speed of the machine varies with the shape and size of the containers.
  • Changeover from one size of the container to another is very easy and simple. It can work with any shape like round , oval square etc.
  • The speed goes upto 300BPM depending on the size and shape. It is custom designed, so no changeoverprarts with the change in bottle result-ing in making the changeovers easy and fast.
  • Machine chassis is built on complete stainless steel 304. The contact parts with the bottles are made with such a design that prevents scratches or any Kind of damage on the bottle.
  • Machine is with touchscreen HMI which helps an operator to quickly change all the parameters for the changeover with touch of a button. machine comes with acrylic safety guard. Unscrambler works with all kinds of bottles such as PET, HDPE, TIN etc, of any shape.

SALIENT FEATURES

  • No changeover parts at bottle changing which provides minimum time for bottle change.
  • Robust and vibration free construction.
  • High Speed and fully Automated.
  • Low noise level at higher speed.
  • Arrangement for ionized air cleaning can be provided.
  • Optional PLC & Touch Screen HMI can be provided with recipe management.
  • Contact parts are resistant to flaking, chipping, scuffing so will not cause any cosmetic damage to containers.

OPTIONAL FEATURES

  • Elevator speed control sensor.
  • Auto feedback of speed from feeling machine at every minute.
  • Acrylic or Polycarbonate enclosure with frame.
  • Online ionized air cleaning.
  • Accumulation conveyor of unscrambled containers.
  • Container counting.

DIMENSION

ELECTRONIC LIQUID FILLING

  • Maharshi Electronic liquid filling machine is PLC Controlled Filling with the help of flow meters, which is highly efficient & accurate along with its elegant look.
  • This multi- head, multi- functional & multi featured machine meets the GMP requirements of filling for PET & HDPE Containers.
  • Our Electronic liquid filling machine works based on industry standard flow meters, which provides high level of accuracy.
  • The flow of liquid is measured and converted in to electronic signals which is controlled by micro-processor based circuit.
  • The machine has touch screen HMI to control all the function. Pre- set recipes can be stored in HMI for different range, as per the need.

 

SALIENT FEATURES

  • Robust construction, heavy duty base, S.S. elegantly matt finished body.
  • No change parts require for different fill size.
  • Multiple Filling Stations, space saving design, Easy to clean.
  • Pneumatically controlled nozzles, with ‘No Container No Fill’ arrangement.
  • Drip free nozzle arrangement.
  • Pneumatically operated bottle stopper.

TECHNICAL SPECIFICATIONS

THEORETICAL SPEED

SR NO SIZE 4 HEAD 6 HEAD 8 HEAD 12 HEAD
1 100 ML 60 90 120 180
2 200 ML 60 90 120 180
3 250 ML 60 90 120 180
4 500 ML 60 90 120 180
5 1000 ML 60 90 120 180

SPEED WITH WATER

SR NO SIZE 4 HEAD 6 HEAD 8 HEAD 12 HEAD
1 100 ML 40 60 80
2 200 ML 30 45 60 NOT
3 250 ML 30 45 60 SEEN
4 500 ML 20 30 40
5 1000 ML 15 20 25

SPEED WITH OIL

SR NO SIZE 4 HEAD 6 HEAD 8 HEAD 12 HEAD
1 100 ML 60 90 120
2 200 ML 50 80 100 NOT
3 250 ML 50 80 90 SEEN
4 500 ML 35 45 60
5 1000 ML 25 35 45

SPEED WITH LIQUOR

SR NO SIZE 4 HEAD 6 HEAD 8 HEAD 12 HEAD
1 100 ML 40 60 80
2 200 ML 30 45 60 NOT
3 250 ML 30 45 60 SEEN
4 500 ML 20 30 40
5 1000 ML 15 20 25

SPPED WITH SHAMPOO

SR NO SIZE 4 HEAD 6 HEAD 8 HEAD 12 HEAD
1 100 ML 60 90 120
2 200 ML 50 75 100 NOT
3 250 ML 50 75 100 SEEN
4 500 ML 30 40 50
5 1000 ML 20 30 40

DIMENSION

PICK & PLACE CAPPING

  • Maharshi multi head automatic pick and place rotary screw capping machine is a capping machine which can accommodate almost all the screw caps of different size and different diameter. It is a cGMP complying, compaet and modular model.
  • Machine is tailored design as per the sizes of cap and requirements of speeds. Machine comes in range of model, starting from 4 head , 6 head , 8 Head and 10 head depending on the requirement of the speed.
  • Output speed is starting from 60BPM can go up to 150BPM depending on size of the bottles and cap
  • Depending on types of screw-caps, machine comes with vibratory cap feeder or mechanical cap orienter.
  • Elevator along with the machine also can be provided for higher speed and bigger storage of the caps.

 

SALIENT FEATURES

  • 1 motor synchronises the conveyor along with the star wheel, turret and feed screw.
  • Hysteresis clutch head provides precise control on cap tightening
  • 2 cam systems for precise cap pick up and cap screwing
  • No bottle, No cap
  • Automatic on/off  for cap feeder
  • All components are CE certified
  • Machine construction in Stainless Steel Finish
  • Infeed and Exit star Wheel with Overload Clutch System to avoid Bottle breakage
  • Cap Elevator Feeder with Variable Speed System for Feeding control of caps.
  • Minimum Change Over and Setting time.

SPEED

SR NO MACHINE TYPE SPEED
1 Single Lead 30 BPM
2 4 Head Pick and Place 60 – 80 BPM
3 6 Head Pick and Place 80 – 1200 BPM
4 8 Head Pick and Place 120 – 150 BPM
5 10 Head Pick and Place 150 – 200 BPM

DIMENSION

DOUBLE SIDE LABELLER

  • Single side or double sided simultaneously on any shape & size containers.
  • Speed up to 100-200-300 containers/min.
  • Digital Servo Technology.
  • Two label dispensers operates independently which allows different size of label application on either side.
  • Unique spring loaded twin worm system virtually eliminated the use of any tools making it toll-less operation.
  • Spring action feed warm / feed screw ensures high safety to containers, in case of toppling down does not damage.
  • 3 Axis label dispensers allows any degree of label dispensing possible for any shape & size of container.
  • Apart form feed screw system machine can be supplied with belt orientation system for multi product handling without change part.
  • Very unique notch orientation system for registered / fix position of labelling.

 

SPECIFICATION

Speed : 100/200/300 BPM
Label Length : 8 to 300mm
Label Height : 95/125/225/(std.) above 225mm(optional)
Dispenser Motor : Stepper/Servo
Stop Tolerance : +/- 0.5 to 0.75mm (servo)
(accuracy on dispenser) : 0.75 to 1.00mm (stepper)
Roll Dia : 350mm std. & 550mm(optional)
Product : Side belt conveyor with different speed Nylon TwinFeed Worm assembly
Feeding & separation : Flat / Oval Bottle (Change part as per Container)
Product Holding : Specially designed spring loaded / cushion type top belt.
HMI : Feather touch keypad (std.) touch HMI or Ind.PC(optional)

DIMENSION

SHRINK WRAP

STANDARD FEATURES

  • Machine can be designed as per desired matrix size with help of multilane conveyor or with the help of adjustable multi stoke in PLC.
  • Manual collating and Automatic Shrink Wrap-ping (Bundling) Machine is suitable to different matrix and shrink wrapping of shipper box/pack size.
  • Machine Speed is 5 to 15 packs/minute depends on pack size and operator efficiency.
  • Pack has to be loaded manually by operator on loading platform. The machine consisting of mainly three sections.

 

THE BASIC MACHINE CONSISTS OF

  • In-feed conveyor driven by 0.5 HP, 100 RPM, 440V, 3phase geared motor.
  • Adjustable collating station to collate the products coming from in-feed conveyor to the required configuration.(with 2 Nos of 0.25hp film feed motor)
  • Wrapping & sealing stations to wrap and seal the multi-pack on front side.
  • Shrink Tunnel for appropriate shrinking from all the sides of collated bundles.
  • Electrical panel board fully pre-wired with individual temperature controller for the heater.
  • Shrink tunnel Conveyor motor 0.5 hp.

TECHNICAL SPECIFICATION

Product to packed : Bottles / Cartons
Speed : Up to 5 – 15 Pack/min (Depending up on product Size &  Operator efficiency)

Max. Pack Size.(L x W x H) 300x400x250mm ht

MACHINE SPECIFICATIONS

(Over all Measurements (L x W x H): 2800x1100x1600mm (Approx.))

DIMENSION

Dimensions are approx. only. Maharshi reserves the right to change the specifications without prior notice.
Follow by Email
Facebook
Facebook
LinkedIn
Instagram
error: Content is protected !!